Wednesday 5 June 2013

Playing the waiting game.


I have just dropped off the frame and cargo box to get fully tig welded by professionals as my welding skills are not what you would call great and while I can happily tac it all together I want it to stay together.

Hopefully in a couple of days... depending on how busy they are, I will have the frame back ready to assemble into a semi finished state.

Whats left to do?... lots.

Clean up/remove any unwanted or extra lugs off the frame or excess welds.
Design and build the axles for the front wheels including the disc brake mount and steering arm that comes off the axle.
Shape and drill the steering tube mounts... top and bottom.
Finish cutting and fitting the base plate.
Clad the exterior of the cargo box.
Powder coat or paint the frame and cargo box.
Design and build the light system.
Plus a few things I've probably missed!

Back in a few days with an update.









Monday 3 June 2013

Steering tube attachment and final back half prep.


I got to spend another couple of hours in the garage today and thought I'd finish off a few things but grinding out the joins etc takes time and a lot of it when its not something you do everyday so I didn't quite get as much done as I hoped.

I woke up thinking about the steering tube attachment this morning... should I weld it to the front half or should I stick to my original plan to bolt it on giving me the added benefit of being able to dismantle it into 2 smaller pieces.

After pondering over it for a few hours I decided to carry through with the plan of bolting it on... for now anyway. I bent up some 3mm steel plate into an L shape a few weeks back with this in mind and had a 38mm hole drilled in each for the steerer tube to fit through and to get welded to. Each L section at this stage is going to be held on by 2 x 10mm bolts... so 4 x 10mm bolts in total. The L sections are going to be hand shaped and will be drilled to house the cable for the front brakes.



This photo is from the inside of the cargo box.


I managed to cut/grind and get the "down tube" ready to tac into place.



Saturday 1 June 2013

A few more bits and pieces.


I had the time today to do a few more wee bits on the trike, namely the head and steerer tubes, and finishing off the back half of the Giant frame cutting and grinding getting it ready to weld with the head and down tubes.





Not perfect but it will do.


Progress is steady at the moment.


Head tube and Steerer.



Ready to attach.